Automotive High-Speed Signal Testing and Consulting Services

With the development of smart driving and in-vehicle infotainment systems, demand for high-speed data transmission is growing exponentially. Current mainstream high-speed/high-frequency bus technologies include Automotive Ethernet, MIPI (Mobile Industry Processor Interface), PCIe (Peripheral Component Interconnect Express), and USB (Universal Serial Bus), which are widely used in high-bandwidth applications such as data transmission, high-definition displays, and in-vehicle diagnostics.

Instead of arranging separate equipment, test fixtures, and testing resources for each automotive interface, manufacturers can rely on Allion’s more than 30 years of testing and validation experience. By integrating professional measurement equipment, test fixtures, and debugging consulting capabilities, Allion provides one-stop high-speed signal validation support for automotive head unit products, helping manufacturers shorten testing time and improve product quality.

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Why Allion

Allion operates more than 30 certification laboratories authorized by international standards organizations and maintains over 20,000 advanced test instruments, supporting signal measurement needs across a wide range of automotive interfaces. Combined with technical training and debugging recommendations, Allion helps manufacturers understand test specifications, identify issues, and determine corrective actions, reducing the number of samples required and improving validation efficiency.

Service Capability Allion’s Support Customer Benefit
Comprehensive testing resources More than 30 certification laboratories authorized by international standards organizations, supported by over 20,000 advanced test instruments and systems Access validation resources for multiple interfaces and standards through a single service provider
Professional measurement environment Oscilloscopes, bit error rate testers (BERTs), network analyzers, and USB Power Delivery test equipment Receive measurement and validation support tailored to the product interface and applicable test requirements
Technical training Technical training on specifications and testing requirements Help engineering teams understand applicable standards and technical requirements
Debugging support Expert analysis and debugging recommendations for issues identified during testing Identify root causes and determine corrective actions to meet product quality requirements
Overall value One-stop testing, validation, and technical support Reduce the number of test samples required and shorten testing time by 50%


Professional Testing Equipment

Keysight UXR0704A

  • 70GHz Bandwidth, 256G sampling arte
  • USD $1M

Keysight M8040A

  • PAMM4 and NRZ 64 Gbaud
  • USD $1M

Keysight N1000 series

  • PAMM4 and NRZ 64 Gbaud
  • USD $600k

Allion Exclusively Developed Test Fixtures

Allion Consulting Services

Services Deliverables
DDR3/DDR4 electrical validation

LPDDR4 electrical validation

DDR5 electrical validation

LPDDR5 electrical validation

SD3.0/4.0 electrical validation

UFS3.0/4.0 electrical validation

MIPI DPHY electrical validation

MIPI CPHY electrical validation

PCI-E Gen4/Gen5/Gen6

USB 2.0/3.x

Automotive Ethernet (TC8 100Base-T1 PMA&IOP)

Automotive Ethernet (TC12 1000Base-T1 PMA&IOP)

ALLION 3rd-Party Report

DDR3/DDR4/LPDDR4 Interposer

DDR5/LPDDR5 Interposer

eMMC/UFS Interposer

Pre-Defined Interposer

Customized Test fixture

Rework

Frequently Asked Questions (FAQ)

The eye diagram looks good, so why does the jitter test still fail?

The height of an eye diagram only shows that the signal has sufficient voltage margin, while jitter measures whether the signal’s timing is accurate. These are two different aspects, so a signal can have a clean eye diagram and still fail the jitter test. Common causes include:

  • Unstable clock sources, such as poor PLL or reference clock (REFCLK) quality
  • Improper spread spectrum clocking (SSC) settings
  • Power supply noise
  • Crosstalk between adjacent signal lines
  • Signal reflections caused by the circuit design
  • Timing shifts caused by specific data patterns

These issues usually need to be analyzed step by step with high-end measurement instruments. Allion can help identify the root cause and provide specific recommendations for improvement.

Why does a test start error-free, then show a large number of errors a few seconds later?

This means the signal barely passes at first, but the system gradually drifts away from its optimal state during operation. Common causes include:

  • The receiver’s clock tracking (CDR) gradually fails to keep up with the signal
  • The chip drifts while automatically adjusting its signal equalization settings
  • The device under test renegotiates its link state on its own
  • Temperature rises or power fluctuates during operation

When the errors appear can also provide clues:

  • Errors occur at the same point every time: usually caused by a state transition inside the device
  • Errors occur sooner as interference increases: indicates insufficient signal margin

Allion can simultaneously record error timing, link status, temperature, and power changes during testing to help pinpoint what triggers the issue.

Why does an error lead directly to sync loss, instead of errors gradually increasing?

Sync loss means the test instrument can no longer synchronize with the device under test at all, which is more serious than occasional bit errors. Think of it this way: occasional errors are like brief static during a phone call, while sync loss is like the call dropping entirely. Common causes include:

  • Complete failure of the receiver’s clock tracking
  • The device under test exiting test mode
  • The link state being renegotiated
  • Incorrect test settings, such as the wrong test pattern or signal polarity
  • Excessive interference conditions applied during testing

We recommend first reducing interference to a minimum and confirming that the basic link works, then gradually adding test conditions back. Allion can help review test settings and narrow down the problem step by step.

If errors disappear after DM-I is disabled, does that mean the product is defective?

Not necessarily. DM-I (differential-mode interference) is noise intentionally injected during testing to verify a product’s interference tolerance. If errors disappear once it is turned off, that only shows the issue is related to this interference. The cause may lie on either the test side or the product side:

  • Test side: the interference is over-calibrated or the measurement reference plane is set incorrectly, causing the actual interference to exceed the specification; or the combined stress becomes too strong when stacked with other interference sources
  • Product side: insufficient signal equalization capability at the receiver, unstable adaptation under interference, affected clock tracking, or circuit reflections amplifying the interference

We recommend adjusting the interference level gradually to see at what point errors begin, which effectively narrows down the cause. Allion first verifies that the test conditions comply with the specification to avoid misjudging product quality.

Why do SNDR/RLM tests fail even when all PCIe Gen6 eye diagrams look normal?

PCIe Gen6 uses PAM4 signaling, in which the signal has four voltage levels that form three vertically stacked eye diagrams. As a result, checking whether the eyes are open is not enough. Two additional metrics must also be examined:

  • SNDR (Signal-to-Noise and Distortion Ratio): measures how much noise and distortion are present in the signal
  • RLM (Ratio of Level Separation Mismatch): checks whether the spacing between the four voltage levels is even

Common causes include:

  • SNDR failures: poor transmitter circuit linearity, excessive equalization settings, power supply noise, or clock jitter
  • RLM failures: inconsistent gain across the four voltage levels, or the transmitter driver reaching its output limit

If only one eye is noticeably smaller, start by checking RLM. If all three eyes are open but SNDR is low, the issue is more likely related to noise or distortion. Allion can help interpret measurement results and recommend appropriate improvements.

Time to Market with Quality! Allion Builds the Road to Success for Your Products

Combining a comprehensive testing environment, technical capabilities synchronized with international standards organizations, and decades of accumulated experience, Allion provides customers with one-stop consulting services, from specification training and strategic planning to debugging and optimization. Fill out the form now to let us know about any challenges you are facing!

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